In mid-January 2017, Tin Nghia Coffee Co began construction of a US$28 million instant coffee plant in the southern province of Dong Nai, which is slated to open in early 2018.
The TNI King Coffee Factory that recently opened in Vietnam's southern province of Binh Duong is the latest player to join the race to ship more finished coffee products from the world's second-biggest producer.
With an investment of US$15 million, the factory aims to produce 9,000 tons of roast and ground coffee and nearly 20,000 tons of instant coffee annually for export, according to Le Hoang Diep Thao, director of TNI Corporation and the co-founder of Trung Nguyen Coffee. She has also helped build five plants for Trung Nguyen, one of Vietnam's biggest coffee makers.
TNI Corporation, which has recently gained a foothold in China's online market for instant coffee and plans to start distribution through a supermarket chain there, did not give the size of its annual green bean demand for the new factory.
TNI's factory will have to compete with 200 plants already in operation or which which will be going into operation this year and the next, before the government puts a stop to new coffee processing plants in 2020 to ensure quality.
In December 2016, India's Tata Coffee said it will set up a freeze dried coffee plant in Vietnam to expand its market. In mid-January 2017, Tin Nghia Coffee Co began construction of a US$28 million instant coffee plant in the southern province of Dong Nai, which is slated to open in early 2018.
Demand for raw materials from the new plants will eat into exportable green bean stocks in Vietnam, the world's largest exporter of semi-processed robusta beans, which has seen a smaller harvest this season due to adverse weather.
"Demand is rising about 10% a year, and with a higher ratio of bad-quality beans from the last harvest due to bad weather, Vietnam may face shortages in the third quarter," said the expert, who declined to be identified by name, referring to the three-month period starting this July.
Top exporter Intimex expects the supply crunch to emerge in May or June, citing Vietnam's fast export pace in the first months of 2017.
Smaller harvest
Vietnam's 2016/2017 output has dropped 8% to an estimated 26.7 million bags (1.6 million tons) due to high temperatures and dry conditions brought by El Nino, the US Department of Agriculture (USDA) said in its December 2016 report. One bag contains 60 kilograms of beans.
Green coffee bean shipments are forecast to drop 13% from the previous 2015/2016 season to 23.5 million bags due to smaller output and more beans being used for domestic consumption or processed for export, the USDA said in its latest report.
As such, green beans accounted for 90% of Vietnam's total export volume, while roast and ground beans and instant coffee - or finished products - made up the rest. Vietnam's crop year lasts from October through September.
The forecasts mark a slow change to the country's coffee export structure. Five years ago, finished products made up only 2% of Vietnam's coffee shipments, the government said.
Exports of roast and ground beans in the current 2016/2017 season are projected at 550,000 bags, unchanged from 2015/2016, but above the 457,000 bags shipped in the 2014/2015 season, based on the USDA report. The forecast volume represents 2% of Vietnam's total projected shipments.
The USDA also forecasts instant coffee exports to remain steady at 2 million bags, which shows a surge of 56% from the 2014/2015 season, while it said domestic consumption of roast and ground coffee would rise nearly 10% from the previous season to 2.5 million bags.
Consumption of green beans in Vietnam is estimated at 2.87 million bags, up 9% from a year earlier, the USDA said.
Vietnam does not publish breakdowns for its coffee exports.
The Vietnamese government has plans to raise the output of roast, ground coffee and instant coffee to 25% of total output by 2020, while the output of instant coffee alone will increase to 5.83 million bags by 2030 from the 255,000 tons targeted for 2020.
